Kev txhaj tshuaj pwm
Yam Khoom Txheej txheem cej luam
Kev txhaj tshuaj pwm xav tau kev tswj xyuas nruj dua geometry, cov kab sib cais, thiab kev tswj xyuas thermal kom ua tau raws li cov qauv kev tswj hwm kev noj qab haus huv. SUNJOY Pwm tsim thiab tsim cov cuab yeej precision rau cov khoom siv thermoplastic siv hauv chaw kho mob, kuaj mob, thiab kev phais ib puag ncig.
Cov cuab yeej tsim khoom yog tsim los rau siab -cavitation, automated demolding, thiab kev ua haujlwm tas mus li hauv ISO Class 7 thiab Class 8 cleanroom txhaj tshuaj molding chaw. Ua haujlwm raws li ISO 13485 tau lees paub qhov kev tswj hwm zoo, txhua lub pwm tau teeb tsa kom phim cov nqi qis qis thiab xaus - siv cov khoom siv kho tshuab.
Khoom zoo
Tight Tolerance Machining
Kab noj hniav thiab cov tub ntxhais qhov ntev yog machined rau +/- 0.005 mm kam rau ua siv 5-axis CNC milling thiab siab-ceev EDM, kom ntseeg tau ib feem- rau- ib feem sib xws nyob rau hauv high-cav layouts.
Optimized Thermal Regulation
Conformal cooling channels uas tsim los ntawm Direct Hlau Laser Sintering (DMLS) txo lub sij hawm voj voog los ntawm 25% mus rau 40% ntawm complex geometries xws li pipette tswv yim thiab micro-vials.
Flash-Cov kab sib faib pub dawb
Precision-matched parting surfaces thiab coj ejection systems tshem tawm flash ntawm nyias-walled ntim thiab micro-features, txo cov theem ob theem.
Traceable Steel Xaiv
Tag nrho cov cuab yeej ntxig siv cov ntawv pov thawj corrosion{0}}resistant ESR steels (ASSAB S136, Bohler M380, los yog DIN 1.2316) nrog rau kev kho cua sov hardness txheeb xyuas txog 52-54 HRC, txhawb nqa los ntawm cov ntawv pov thawj zeb kuaj.
Yam khoom
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Pwm Qeb |
Tej kev siv |
Cavity Range |
Core/Cavity Steel Options |
Kub Khiav Configuration |
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Consumable Moulds |
Pipette tswv yim, centrifuge raj, qauv khob |
32a96 cev |
ASSAB S136, DIN 1.2316 (HRC 48-52) |
Valve rooj vag / Qhib nozzle (Pwm-Masters / Husky) |
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Diagnostic Device Moulds |
Microfluidic chips, test cassettes, reagent fwj |
16-64 kab |
Bohler M380, Uddeholm Stavax |
Thermal tip / Valve rooj vag (Synventive / YUDO) |
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Surgical & Infusion Pwm |
Syringe chim, plunger rods, drip chambers |
8a32 cev |
DIN 1.2344 ESR, S136 |
Valve rooj vag rau xoom rooj vag vestige |
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Micro-Moulds |
Catheter Cheebtsam, bio-sensor, micro- connectors |
1a8 cev |
Kev Cai 465, S136 |
Proprietary micro-nozzle systems |
Kev tsim khoom
DFM Kev Ntsuam Xyuas & Moldflow Simulation
Kev soj ntsuam software ntsuas lub sijhawm sau, cov kab txuas, cov cuab yeej cua, cov cim dab dej, thiab ntim ntim ua ntej cov hlau txiav pib.
High -Kev ceev CNC Machining
3-axis thiab 5-axis machining chaw (Makino thiab DMG Mori platforms) ua haujlwm ntxhib thiab ua tiav milling los tsim cov phaj hauv paus thiab kab noj hniav.
Hardening & Kev kho cua sov
Lub tshuab nqus tsev hardening thiab sub-zero kev kho mob stabilize lub grain qauv ntawm cov tub ntxhais thiab kab noj hniav inserts, tiv thaiv post-machining distortion.
EDM & Hlau Txiav
Precision sinking EDM thiab qeeb -ceev xaim txiav ua kom ntse sab hauv cov ces kaum, tav, thiab intricate core pins.
CMM Inspection & Fitting
Cov khoom ntawm tus kheej raug ntsuas ntawm Kev Sib Koom Tes Ntsuas Tshuab ua ntej kev tuav lub rooj zaum, haum, thiab sib dhos.
Hauv -House T1 Sampling
Moulds raug soj ntsuam ntawm kev mob siab rau kev txhaj tshuaj presses nyob rau hauv kev tswj xyuas ib puag ncig. Cov ntawv ceeb toom qhov ntev, kev tshuaj xyuas qhov hnyav, thiab cov qauv sim tau npaj rau cov neeg siv tshuaj xyuas.
Dimensional Verification:Hexagon CMM thiab optical projectors ntsuas qhov tseem ceeb feature qhov ntev, phab ntsa thicknesses, thiab concentricity tiv thaiv 3D CAD qauv.
Surface Roughness Testing:Hu rau profileometers xyuas cov kab noj hniav thiab cov tub ntxhais saum npoo tiav mus rau Ra<= 0.05 um to ensure smooth part release.
Kev kuaj Hardness:Rockwell thiab Leeb hardness testers xyuas cov tub ntxhais thiab kab noj hniav thaiv hardness hla ntau lub ntsiab lus kom paub meej tias kev kho cua sov tsis sib xws.
Mould Functional Testing:Qhuav- kev ntsuas lub voj voog tshawb xyuas cov swb txav, cov tub ntxhais hydraulic rub, txwv cov keyboards, thiab ejection phaj rov qab lub sijhawm ua ntej xa khoom.
Cov ntaub ntawv pob:Txhua lub cuab yeej xa khoom suav nrog daim ntawv pov thawj steel zeb xeem, ntawv qhia txog kev kho cua sov, ISO 13485 cov ntawv taug qab ua raws, CMM cov ntawv tshuaj xyuas, thiab 2D / 3D sib dhos kos duab.
Cov cuab yeej siv kev cai yog tswj hwm los ntawm cov kws kho tshuab engineering uas paub txog kev kho mob - qib plastics (PP, PE, PS, PC, ABS, POM, COP, thiab TPU).
Cov kev pabcuam engineering muaj xws li:
1. Kev sib koom ua ke ntawm ib feem rov tsim dua tshiab rau kev tsim khoom (draft lub kaum sab xis optimization, phab ntsa thickness ntsuas).
2. Kev cai ejection txoj kev (stripper daim hlau, lub tes tsho ejection, thib ob sab hauv xov unscrewing mechanisms).
3. Kev koom ua ke nrog cov neeg siv khoom siv hluav taws xob uas twb muaj lawm, xaiv - thiab - tso cov neeg hlau, thiab cov cuab yeej ntxuav chav huv.
4. Daim Ntawv Ceeb Toom Txog Kev Hloov Kho Hluav Taws Xob (ECN) kev tswj hwm nrog ua tiav cov kev tswj hwm thiab khaws cov ntaub ntawv raws li ISO 13485 cov lus qhia.
Daim ntawv thov
Hauv -Vitro Diagnostics (IVD)
Ntau-kab kab noj hniav pwm rau siab-pob tshab tshuaj tiv thaiv khob, coj mus kuaj cov raj, thiab ntau- cov ntawv xeem zoo.
Laboratory Consumables
Cov cuab yeej rau cov lus qhia lim / unfiltered pipette, PCR hlab, cryovials, thiab Petri cov tais diav uas yuav tsum muaj kev pheej hmoo tsis muaj paug.
Drug Delivery Systems
High-cov pwm precision rau cov cwj mem injector lub cev, nws pib-injector sub-semblies, thiab ntsuas - koob tshuaj inhaler Cheebtsam.
Surgical & Clinical Equipment
Cov pwm pwm rau ib leeg - siv scalpel handles, trocars, fluid collection canisters, thiab IV connectors.
Direct Tooling Chaw tsim tshuaj paus:Hauv - lub tsev cov cuab yeej cuab tam lub khw uas nruab nrog Makino thiab AgieCharmilles cov tshuab, tshem tawm cov khoom lag luam qeeb thiab tsis zoo.
ISO 13485 Certified Systems:Kev tsim khoom thiab kev tswj xyuas cov txheej txheem nruj me ntsis tswj hwm los ntawm cov txheej txheem kho mob thoob ntiaj teb.
Kev Kho Mob Hlau Ua Raws Cai:Kev siv tus qauv ntawm European thiab Japanese ESR stainless cov cuab yeej steels nrog tag nrho cov ntaub ntawv xeem (MTR) traceability.
Transparent Project Management:Cov kev hloov tshiab txhua lub limtiam uas muaj cov duab thaij duab, cov ntawv txheej txheem, thiab Moldflow cov ntaub ntawv siv tau ncaj qha rau cov neeg siv khoom engineering.
Export & Project Support
Logistical Ntim
Pwm raug kho nrog cov tshuaj tiv thaiv- xeb inhibitors, nqus tsev vacuum- kaw hauv hnyav- lub luag haujlwm noo noo barrier ntawv ci, thiab ruaj ntseg hauv fumigation- ntoo crates dawb tsim rau thoob ntiaj teb hiav txwv lossis huab cua freight.
01
Technical Handover
Cov phau ntawv qhia kev ua haujlwm, kev saib xyuas lub sijhawm, thiab ua tiav 2D / 3D cov duab kos yog muab rau hauv cov qauv digital thiab lub cev.
02
Khoom Muag Khoom Pob
Txhua cov pwm xa tawm muaj xws li cov qauv coj los siv- cov khoom siv (cov khoom siv lub nplhaib, rov qab pins, cov qhov rooj, thiab cov qhov rooj sib hloov tau) kom txo qis qis qis thaum pib.
03
Chaw taws teeb & On -Site Support
Engineering teb nyob rau hauv 12 teev rau kev nug, kev pab daws teeb meem, los yog hloov ib feem fabrication thaum lub sij hawm active ntau lawm cycles.
04
Cov lus nug nquag