PVC yeeb nkab Flange Moulds
PVC yeeb nkab flanges yuav tsum tau tswj nruj dua volumetric shrinkage, txias tus nqi, thiab structural kev ncaj ncees nyob ib ncig ntawm lub bolt qhov qauv los tiv thaiv kev lag luam kua siab. Cov kev txhaj tshuaj pwm no tau tsim tshwj xeeb rau siab - muaj peev xwm yeeb nkab haum cov tuam txhab uas siv cov khoom siv hluav taws xob ntau lawm.
Tooling configuration matches tshwj xeeb clamping tonnage, khi -bar spacing, thiab lub sij hawm lub sij hawm lub hom phiaj. Gating thiab ejection mechanics yog tsim los tiv thaiv PVC thermal degradation, tshem tawm cov cim dab dej ntawm qhov hnyav rib junctions, thiab xa cov khoom seem ruaj khov npaj rau gasket zaum thiab tawg siab validation.
Khoom Specifications
|
Parameter |
Specification nthuav dav |
|
Cov qauv siv tau |
ASTM D2467 (Schedule 80), DIN 8063, ISO 7005-1, JIS B2220 |
|
Hom Flange |
Slip-On, Threaded, Dig muag, Qhov (socket) - Weld, Loose/Backup Flanges |
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Qhov Loj |
DN15 rau DN400 (1/2 nti rau 16 nti) |
|
Cavity Configuration |
Ib qho -kab noj hniav los yog ntau- kab noj hniav (sib npaug khiav layout) |
|
Core & Cavity Steel |
DIN 1.2738, DIN 2316, H13 (HRC 48-52 tom qab nqus tsev vacuum) |
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Pwm Base |
LKM, DME, HASCO standard interchangeable daim hlau |
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Gating System |
Sub- rooj vag, Ntug rooj vag, lossis Direct Sprue nrog valve- qhov rooj xaiv |
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Ejection Mechanism |
Stripper phaj, Ejector pins, los yog synchronized slider nkaus rau bolt qhov |
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Txias Architecture |
Kauv thiab baffle txias circuits mapped ntawm Moldflow simulation |
|
Cia siab rau lub neej |
500,000 mus rau 1,000,000 ntau lawm voj voog (nrog teem sijhawm tu) |
Khoom zoo
Thermal Regulation:Txoj kev ua kom txias txias qhov chaw nyob ib puag ncig hnyav- phab ntsa hubs thiab flange ntsej muag txo qis qhov sib txawv me me, tiv thaiv kev sib tsoo thiab qhov chaw zaum tsis sib xws.
Positional Stability:Core pins ua bolt lub voj voog yog CNC jig- tho txawv thiab ruaj ntseg nrog tiv thaiv - cov yuam sij kev sib hloov los tswj Pitch Circle Diameter (PCD) kam rau ua hla siab - ntim khiav.
Resin Flow Dynamics:Cov chaw khiav dej num muaj daim iav- polished SPI A2 ua tiav nrog cov kev tswj cov cua ntsawj ntshab, tshem tawm cov chaw tuag uas muaj cua sov-sensitive PVC resin degrades.
Structural Rigidity:Hnyav-cov ncej txhawb nqa thiab cov phaj tuab tuab tiv thaiv pwm deflection hauv kev txhaj tshuaj siab.
Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Khoom siv Traceability:Cov ntaub ntawv ntsuam xyuas cov ntaub ntawv (MTR) txheeb xyuas cov tshuaj muaj pes tsawg leeg thiab qib hardness rau tag nrho cov tub ntxhais, kab noj hniav, thiab pwm puag steels.
Dimensional Verification:Cov khoom tiav steel thiab thawj qhov chaw sim raug tshuaj xyuas siv lub tshuab ntsuas kev sib koom tes (CMM) tiv thaiv 3D CAD qauv.
Performance Validation:Kev sim moulded flanges raug mus / tsis tau- mus ntsuas ntsuas lub qhov rooj PCD, thickness parallelism, thiab hydrostatic burst pressure testing support.
Cov ntaub ntawv xa tuaj:Cov khoom xa tuaj suav nrog cov ntawv qhia txog kev sim ua tiav, cov ntawv teev cov ntsuas ntsuas (kwv yees kub, kev txhaj tshuaj nrawm, lub sijhawm txias), thiab 20 qhov piv txwv.
Customization & Engineering Support
DFM & Moldflow Simulation:Xa cov duab kos tau txais kev tsim qauv thiab kev ntsuas cua sov los txheeb xyuas cov kab vuam, cua ntxiab, thiab cov cim dab dej ua ntej txiav steel.
Flange Hloov Kho:Customization xaiv muaj xws li tsis yog -tus qauv bolt suav, tsa- lub ntsej muag qhov ntev, lossis kev sib xyaw O- nplhaib grooves.
Modular Inserts:Interchangeable insert designs tso cai rau ntau qhov kev ntsuas siab (piv txwv li, PN10 vs. PN16) siv ib tus tswv pwm puag.
Daim ntawv thov
Lub Nroog Dej Infrastructure:Cov chaw kho dej, cov khoom siv hluav taws xob, thiab cov kav dej phwj tuaj.
Industrial Fluid Processing:Cov chaw ua tshuaj lom neeg yuav tsum tau muaj corrosion-cov kav dej sib dhos.
Agricultural Irrigation:High-Volume Agriculture pivot thiab sub-mainfold faib kab.
Kev lag luam kav dej:HVAC chilled dej loops thiab cov chaw lag luam cov dej ntws tawm.
Tom qab -Kev Muag Khoom & Kev Pabcuam
Khoom seem pob:Muab nrog cov khoom siv tshwj xeeb uas muaj qhov sib hloov tau ejector pins, springs, O-rings, thiab localized core inserts.
Cov ntaub ntawv Technical:Tag nrho 2D / 3D sib dhos duab kos duab, hluav taws xob schematics (rau cov neeg ua haujlwm kub), thiab phau ntawv saib xyuas muab los ntawm kev ruaj ntseg digital hloov.
Kev them nyiaj yug tej thaj chaw deb Engineering:Kev pabcuam video ncaj qha muaj rau kev daws teeb meem kev hloov kho lub voj voog, txo qis, lossis kev saib xyuas niaj hnub.
FAQ
Q: Yuav ua li cas yog PVC resin degradation tiv thaiv nyob rau hauv lub runner system thaum lub sij hawm ntau lawm khiav?
A: Sib npaug, luv - txoj kev khiav cov txheej txheem ua kom zoo dua qub, daim iav- polished hloov pauv (SPI A2 tiav) uas tshem tawm cov ces kaum ntse thiab qhov chaw tuag uas PVC tuaj yeem stagnate. Nozzle thiab manifold kub yog nruj me ntsis calibrated los tiv thaiv lub zos overheating.
Q: Cov qib steel twg pom zoo rau siab -Volume Schedule 80 PVC flanges?
A: DIN 1.2738 lossis H13 steel yog teev rau cov tub ntxhais thiab cov kab noj hniav, lub tshuab nqus tsev -quenched rau HRC 48-52 rau kev ua haujlwm ntev tshaj 800,000 cycles. Kev xaiv chrome plating lossis stainless hlau ntxig tuaj yeem siv los tiv thaiv corrosion los ntawm hydrochloric acid tso tawm thaum ua.
Q: Yuav ua li cas yog lub bolt qhov qauv tswj nyob rau hauv kam rau lub sij hawm?
A: Bolt qhov yog tsim los siv nruj, coj cov tub ntxhais pins anched rau hauv cov hnab ris es tsis yooj yim nias-fits. Los tiv thaiv - cov yuam sij tig thiab cua sov- kho cov ncej ncej tshem tawm cov kev hloov ntawm sab hauv qab clamping siab thiab txhaj tshuaj.
Q: Lub sij hawm ua tus txheej txheem yog dab tsi los ntawm kev txiav txim kom pom zoo rau pwm mus sib hais?
A: Lub sijhawm ua haujlwm yog li ntawm 35 txog 55 hnub nyob ntawm qhov flange loj, kab noj hniav suav, thiab qhov nyuaj. Qhov no suav nrog DFM tshuaj xyuas, kev npaj steel, CNC machining, EDM, rooj sib dhos, thiab T1 sampling.
Q: Cov ntaub ntawv dab tsi yuav tsum tau pib ua DFM tsom xam?
A: 3D CAD hom ntawv suav nrog STEP, IGES, Parasolid (.x_t), thiab SolidWorks cov ntaub ntawv raug lees txais, nrog rau 2D kos duab qhia txog qhov tseem ceeb ntawm kev ua siab ntev, kev ua tiav saum npoo, thiab cov qib khoom siv.
Q: Puas yog kev sim sim ua siv cov khoom siv PVC tiag tiag ua ntej xa khoom?
A: Yog. Txhua pwm ua tiav T1 kev sim siv cov neeg siv khoom- qhia txog PVC resin formulations, txhawb los ntawm kev sim video footage, parameter cav, thiab dimensionally soj ntsuam lub cev qauv rau zaum kawg kos npe - tawm.
Cim npe nrov: pvc yeeb nkab flange pwm, Tuam Tshoj pvc yeeb flange pwm manufacturers, lwm tus neeg, Hoobkas
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