Ntim Txhaj Moulds

Ntim Txhaj Moulds|Precision Tooling Solutions|SUNJOY Pwm

Muaj cov ntim ntim tshuaj pwm hloov cov thermoplastic resins rau hauv qhov sib npaug, siab - ntim ntim cov khoom los ntawm kev txhaj tshuaj automated. Kev khiav hauj lwm nyob rau hauv siab clamp tonnages thiab txhaj tshuaj ceev ceev, cov cuab yeej no yuav tsum nruj thermal stability, hnav tsis kam, thiab parting kab ncaj ncees.

SUNJOY Mould engineers thiab tsim cov cuab yeej tsim khoom tsim kom haum rau siab -cavitation ntim ntim. Txhua pwm sib tw tshwj xeeb xovxwm clamping quab yuam, ejector strokes, thiab robotic coj - tawm interfaces kom tsis txhob muaj qhov qis - mus rau - ib feem variation hla ntau lab lub voj voog ntau lawm.

Khoom zoo

Siab -Cavitation Balance

Cov kev sib tw khiav sib faib faib cov polymer yaj sib npaug ntawm 16 txog 72 kab noj hniav, tuav cov kab noj hniav sib txawv hauv qab ntxiv / rho tawm 0.5 feem pua.

Conformal Cooling Integration

3D- luam tawm core inserts feature contour- ua raws li cov cua txias, txo lub sij hawm voj voog los ntawm 25 feem pua rau 40 feem pua piv rau cov pa drilled kab.

Interchangeable Core & Cavity Inserts

Precision-machined insert Cheebtsam tso cai rau tus neeg hloov pauv yam tsis rov ua dua tag nrho cov pwm puag.

Rigid Structural Bases

P20 thiab H13 forged steel blocks tiv thaiv deflection nyob rau hauv kev txhaj tshuaj siab txog 2,000 bar, tiv thaiv flash tsim.

Yam khoom

Pwm Series	Lub Hom Phiaj Application	Cavity Range	Hom Steel Qib	Cycle Time Benchmark
Nyias -Wall Container Pwm	Khoom noj khoom haus tub, khob mis nyuj, deli thawv	4 mus rau 32 kab	DIN 1.2344 / H13 (HRC 48-52)	3.5s - 5.5s
Kaw & Cap Pwm	Tig- lub kaus mom sab saum toj, lub kaus mom kis las, lub kaus mom ntsia hlau	16 mus rau 72 kab	Swedish S136 / 1.2083 (Pre-toughened)	4.0s - 7.0s
Cosmetic Jar Moulds	tuab-cov thawv ntim, cov fwj tshuaj pleev ib ce	2 mus rau 16 kab	DIN 1.2738 / P20HH	12s - 22s
Nyias - Phab ntsa Preform Pwm	PET fwj, thawv preforms	16-48 Kab	DIN 1.2316 / Stainless hlau	8.0s - 14.0s

Kev tsim khoom

Kev tsim cov cuab yeej ua raws li kev ua haujlwm traceable los ntawm engineering kos npe-tawm mus rau qhov kawg xa tawm:

DFM & Pwm Flow Analysis

CAE simulations (Moldflow) kwv yees sau cov qauv, vuam kab, thiab ntim ntim ua ntej txiav steel.

Siab -Kev ceev CNC Roughing

3-axis thiab 5-axis CNC chaw tshuab cov khoom siv los ntawm cov hlau thaiv, khaws nyiaj rau kev kho cua sov.

Lub tshuab nqus tsev kub kho

Core thiab kab noj hniav inserts undergo lub tshuab nqus tsev hardening thiab tempering kom ua tiav HRC 48-54, tshem tawm cov kev ntxhov siab sab hauv.

Precision Hard Milling & EDM

Sinker thiab xaim EDM ua tiav cov tav, undercuts, thiab textures nyob rau hauv ntxiv / rho tawm 0.005 mm kam rau ua.

Kev tshuaj xyuas CMM

Coordinate Measuring Machines txheeb xyuas qhov loj me, qhov nruab nrab ntawm qhov deb, thiab qhov sib txuas geometries tawm tsam 3D CAD qauv.

Sib dhos & T1 Sampling

Pwm sib dhos, kub khiav kev sib koom ua ke, thiab nias mounting validate thawj lub cev qhov chaw thaum T1 sim.

Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas

Hardness Verification:Rockwell testers ntsuas qhov tseem ceeb, kab noj hniav, thiab zawv zawg qhov tseem ceeb ntawm ntau lub ntsiab lus.

CMM Coordinate Checks:Hexagon CMM cov cuab yeej txheeb xyuas qhov tseeb ntawm electrode, phaj parallelism, thiab ejector pin alignment.

Kub khiav hluav taws xob kuaj:Rwb thaiv tsev tsis kam, thermocouple continuity, thiab lub rhaub wattage checks precede kub commissioning.

Kev Ntsuas Kev Ntsuas Siab:Cov cua txias tau dhau los kuaj hydrostatic ntawm 10 bar txhawm rau tiv thaiv cov kua dej tawm thaum lub sijhawm ua haujlwm.

T1 Cov ntaub ntawv sim:Sampling sau cov ntaub ntawv txhaj tshuaj, kub kub, lub sij hawm voj voog, qhov tseeb qhov hnyav, thiab Cpk cov ntaub ntawv seem.

Customization & Engineering Support

Kub khiav kev koom ua ke:Kev koom ua ke nrog lub ntiaj teb kub khiav hom xws li Husky, Incoe, Pwm-Master, Synventive, thiab Yudo rau ib tus neeg siv khoom tshwj xeeb.

Kev Cai Parting Lines:Parting kab kev hloov kho txo qis pom flash ntawm qhov chaw zoo nkauj thiab ua kom haum rau cov txheej txheem zawv zawg.

Nto Texturing:Daim ntawv thov ntawm VDI 3400 los yog SPI standard grain finishes, matte textures, los yog laser -etched branding ntawm tshwj xeeb texturing koom tes.

Tshuab Retrofitting:Pwm lub hauv paus qhov ntev, nrhiav lub nplhaib diameters, thiab lub taub hau radii yog hloov kho kom haum rau cov nroj tsuag uas twb muaj lawm.

Daim ntawv thov

Ntim & Khoom noj khoom haus

Siab - ntim ceev yuav tsum tau xau- cov ntaub ntawv pov thawj snap fits thiab nyias - phab ntsa cov qauv kev ncaj ncees.

Kev kaw dej haus

Tamper- pom tseeb ntsia hlau hau, ntxeev- lub hau saum toj kawg nkaus, thiab thawb- rub cov spouts uas tsim los ntawm cov ntim siab.

Cov Thawv Kho Tus Kheej

Thick -cov thawv ntim cov tshuaj pleev ib ce, cov tshuaj pleev xim lub tsev, thiab cov tshuaj zawv plaub hau uas yuav tsum tau polished sab nrauv tiav.

Industrial Pails & thoob

Hnyav- cov thawv ntim khoom muaj xws li 1L txog 20L nrog kev sib koom tes tuav thiab cov kua muag strips.

Vim li cas thiaj xaiv SUNJOY Pwm

Hauv -Lub Tsev Machinery:Ntau lawm cia siab rau Makino siab- ceev CNC chaw, Sodick hlau EDM units, Charmilles iav EDM tshuab, thiab Hexagon CMM systems.

Direct Steel Traceability:Tag nrho cov pwm hlau yog los ntawm cov ntawv pov thawj mills (Bohler, Gracious, Baosteel) nrog cov ntaub ntawv pov thawj suav nrog hauv cov ntaub ntawv ua haujlwm.

Transparent Project Management:Cov neeg siv khoom tau txais cov ntawv ceeb toom tseem ceeb txhua lub limtiam uas suav nrog Gantt lub sijhawm, cov duab ua haujlwm ua haujlwm, thiab cov ntawv teev video sim.

Export-Cov khoom txheem txheem:Cov txheej txheem tsim los ntawm Misumi, Hasco, thiab DME ua kom muaj kev saib xyuas hauv zos los ntawm cov chaw thoob ntiaj teb.

Export & Project Support

Standardized Ntim

Pwm raug kho nrog cov tshuaj tiv thaiv- xeb, qhwv hauv hnyav- cov dej noo- thaiv cov ntawv ci, thiab ruaj ntseg hauv fumigation- cov ntoo dawb.

Cov ntaub ntawv pob

Cov khoom xa tuaj suav nrog 2D / 3D sib dhos kos duab, kab kos duab, phau ntawv kub khiav, ntawv pov thawj steel, CMM cov ntawv ceeb toom, thiab cov npe khoom seem ntawm lub siab USB tsav.

Cov khoom siv Spare

Txhua lub cuab yeej thauj khoom nrog cov khoom siv tu vaj tse uas muaj cov khoom seem ejector pins, springs, O-rings, heating elements, and wear-prone core inserts.

Kev Pabcuam

Kev daws teeb meem kev yees duab nyob deb yog muab thaum pib xovxwm pib, nrog rau ntawm -cov kws tshaj lij kev cob qhia hauv chaw muaj nyob rau ntawm kev thov.

Cov lus nug nquag

Q: Cov qib steel dab tsi koj siv rau siab - ntim ntim pwm, thiab koj yuav ua li cas tiv thaiv cov tub ntxhais hloov pauv?

A: DIN 1.2344 (H13) yog siv rau siab - siab kab noj hniav, thiab Swedish S136 stainless hlau yog siv rau corrosive resins lossis siab - av noo ib puag ncig. Mechanical interlocks, parting-surface taper locks, and heavy-duty guide pillars with bronze wear plates tuav cov phab ntsa tuab ntawm txhua qhov kab noj hniav nyob rau hauv kev txhaj tshuaj ceev.

Q: Koj ua li cas thiaj li ntsuas kub khiav ntsuas thiab tswj thermal rau ntau-kab kab noj hniav kaw pwm?

A: Manifolds los ntawm cov chaw muag khoom xws li Pwm-Master, Incoe, thiab Husky (los yog cov khoom siv sib npaug) tau txais kev sim rheological simulation (Moldflow) kom ntseeg tau tias sib npaug ntawm cov nqi sib npaug thiab lub sijhawm nyob ntawm txhua lub taub hau. PID kub controllers ua ke nrog cov lus qhia thermocouple nyob rau hauv 15 hli ntawm txhua lub rooj vag qhov rooj tiv thaiv kev ua haujlwm hauv zos.

Q: Lub sij hawm ua tus qauv ntawm DFM kev pom zoo rau T1 qauv xa khoom yog dab tsi?

A: Cov txheej txheem siv lead ua lub sij hawm muaj li ntawm 35 txog 60 hnub nyob ntawm kab noj hniav thiab qhov nyuaj. Ib qho -ib feem nyias- phab ntsa ntim pwm (32 kab noj hniav) feem ntau yuav tsum tau 45 mus rau 50 hnub, thaum ntau- cov khoom siv unscrewing cap pwm xav tau 55 mus rau 65 hnub, tswj hwm los ntawm cov phiaj xwm Gantt.

Q: Cov ntaub ntawv dab tsi thiab cov khoom seem nrog rau cov khoom xa tuaj pwm?

A: Cov khoom xa tuaj suav nrog tag nrho 2D / 3D sib dhos kos duab, daim nqi ntawm cov ntaub ntawv (BOM), hydraulic thiab hluav taws xob schematics, steel zeb xeem daim ntawv pov thawj, CMM tshuaj ntsuam xyuas, thiab T1 parameter nplooj ntawv, nrog rau ib tug spare qhov chaw uas muaj hloov ejector pins, qhia bushings, nozzle heaters, sealing O-rings, thiab core inserts.

Q: Koj puas tuaj yeem tsim pwm kom haum rau peb cov kev txhaj tshuaj molding tshuab khi-bar spacing thiab clamp tonnage?

A: Yog. Xovxwm specifications (kuav-bar clearance, siab tshaj plaws nruab hnub nrig, min/max pwm thickness, nrhiav lub nplhaib txoj kab uas hla, thiab ejector stroke) yog integrated nyob rau hauv lub engineering theem kom ntseeg tau ncaj qha poob- nyob rau hauv installation yam tsis muaj kev hloov kho tshuab.

Q: Koj cov txheej txheem tswj kev hloov pauv engineering (ECRs) yog dab tsi tom qab kev tsim khoom pib?

A: Thaum ECR raug xa mus, pab neeg ua haujlwm engineering nres qhov cuam tshuam rau kev ua haujlwm, ua tiav qhov kev ntsuam xyuas cuam tshuam ntawm tus nqi, lub sijhawm, thiab cov khoom lag luam steel, thiab tshaj tawm daim ntawv ECR uas yuav tsum tau sau kos npe -tawm ua ntej kev tsim khoom rov pib dua.

Raws li ib qho ntawm cov kev txhaj tshuaj molding tshuab manufacturers thiab cov muag khoom nyob rau hauv Suav teb, peb sov siab txais tos koj mus yuav cov khoom lag luam wholesale customized yas txhaj molding tshuab ua nyob rau hauv Suav teb ntawm no los ntawm peb lub hoobkas. Cov kev pabcuam zoo thiab cov khoom zoo yog muaj.