Lub raj mis Moulds
Lub raj mis tshuaj pleev ib ce yuav tsum tau tshwj xeeb steel purity thiab daim iav- polishing kom tau raws li nruj aesthetic thiab haumxeeb qauv nyob rau hauv tus kheej tu ntim. Ntawm taizhoumould.net, siab -cov yas txhaj tshuaj pwm tau tsim tshwj xeeb rau cov thawv ntim khoom kom zoo nkauj, suav nrog PET, PETG, PP, thiab SAN fwj, hub, thiab kev cai kaw.
Txhua qhov haujlwm pib nrog kev qhia DFM (Tsim rau Kev Tsim Khoom) qhia txog kev txheeb xyuas cov kaum sab xis, qhov chaw ntawm lub rooj vag, kev hloov ntawm phab ntsa thickness, thiab cov cim dab dej. Cov txheej txheem kev taw qhia muaj zog, cov tub ntxhais muaj tseeb- kab noj hniav sib dhos, thiab kev tswj xyuas thermal ua kom muaj qhov hnyav, xoom nyem ntawm cov xov tiav, thiab seamless cap- mus rau - lub raj mis sib dhos thoob plaws kev ua haujlwm ntev.
Khoom Specifications
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Technical Parameter |
Specification Range |
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Siv tau Resins |
PET, PETG, PP, PE, SAN, PMMA, ABS |
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Cavity Configuration |
1 txog 64 kab noj hniav (Sib npaug layout ib feem geometry) |
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Core & Cavity Steel |
DIN 1.2738, 1.2316, S136, H13 (Pre-hardened rau HRC 32-48 los yog lub tshuab nqus tsev hardened rau HRC 50-52) |
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Pwm Base Standards |
LKM, HASCO, DME txheem daim hlau |
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Kub Khiav Systems |
Pwm-Masters, Yudo, Incoe, Synventive (Valve gate lossis thermal tip options) |
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Ejection Mechanism |
Stripper phaj, lub tes tsho ejection, angled pins, los yog standard ejector pins |
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Txias Design |
Conformal txias channels & kauv baffles rau turbulent dej ntws |
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Cia siab Tool Life |
500,000 mus rau 3,000,000 ntau lawm voj voog (nyob ntawm kev xaiv steel thiab txij nkawm) |
Khoom zoo
Zero-Flash Parting Line Control
Parting kab ntawm lub raj mis kom hniav zoo nkauj tseem imperceptible kov thiab pom. Zero-gap hlau-rau- hlau shutoffs tiv thaiv flash tsim ntawm complex lub xub pwg radii thiab ntsia hlau threads.
Optimized Thermal Conformance
Cov cua txias tsis sib xws ua rau muaj kev sib tsoo thiab nce lub sij hawm voj voog. Khoos phib tawj-simulated conformal cooling circuits tswj cov kab noj hniav tsis sib xws ntawm qhov kub thiab txias nyob rau hauv ntxiv rau- rho tawm 1 deg C, txo lub voj voog ntev li ntawm 15% mus rau 25% piv rau cov qauv drilled txias kab.
Interchangeable Core thiab Cavity Inserts
Critical shaping inserts tuav nruj kam rau ua (ntxiv rau - rho tawm 0.005 mm). Cov khoom seem sib pauv ncaj qha rau ntawm lub tshuab txhaj tshuaj molding yam tsis muaj re-aligning tag nrho cov pwm puag.
Siab -Purity Polish muaj peev xwm
Cov thawv ntim tshuaj pleev ib ce xav tau flawless nto textures, spanning SPI A1 kho qhov muag daim iav tiav rau ntshiab PETG thiab VDI 3400 txim yaig textures rau matte tiav. Hauv - polishing hauv tsev siv cov pob zeb diamond muab tshuaj calibration mus rau 0.05- qib micron kom tshem tawm cov txiv kab ntxwv tev thiab micro-scratches.
Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Tooling kev ncaj ncees tau dhau los ua ntau-theem soj ntsuam raws tu qauv ua ntej xa khoom:
Infrastructure & Machining:Kev tsim khoom cia siab rau Mikron 5-axis high-speed CNC chaw, GF AgieCharmilles hlau EDM, thiab optical profile grinders. Cov ntaub ntawv xeem cov ntaub ntawv (MTR) txheeb xyuas cov tshuaj muaj pes tsawg leeg thiab hardness tiv thaiv daim ntawv pov thawj zeb los ntawm Hitachi, Daido, thiab Gröditz.
Dimensional Metrology:CMM (Coordinate Measuring Machine) tshawb xyuas cov tub ntxhais, kab noj hniav, slider, thiab ntxig qhov ntev tiv thaiv 3D CAD cov ntaub ntawv.
Kaw-Off Verification: Phau Ntawv Xiav-Prussian kev sib tw ua tiav ntau dua 95% thaj chaw tiv tauj ntawm cov kab sib cais thiab kaw- tawm ntawm qhov chaw los tiv thaiv flash nyob rau hauv siab clamping tonnage.
T1 Kev sim thiab kev ua haujlwm:Moulds raug kuaj ntawm kev txhaj tshuaj molding presses (Haitian thiab Engel tshuab nrog kaw -loop txheej txheem saib xyuas). Kev tshuaj xyuas npog ib feem ntawm qhov hnyav sib xws, qhov ntev ruaj khov, phab ntsa thickness uniformity, thiab kev ua haujlwm ntsia hlau-cap torque tests.
Customization & Engineering Support
Custom tooling executions txheej txheem:
DFM & Moldflow Analysis:Muab xa tuaj rau hauv 48 teev ntawm RFQ tau txais, qhia txog qhov tsis zoo ntawm lub kaum sab xis, qhov chaw sib txuas, ntim ntim, thiab kev txhaj tshuaj siab.
Tooling Design Review:3D cov qauv sib dhos (NX, SolidWorks, lossis Creo hom) xa rau cov neeg siv khoom pom zoo siv lub rooj vag hom, ejector layout, thiab hydraulic lub tog raj kheej tso.
Kev Qhia Txog Kev Txhim Kho:Txhua lub limtiam tsim cov xwm txheej hloov kho uas muaj cov duab machining, CNC kev nce qib, thiab cov sijhawm sib tw tseem ceeb.
Daim ntawv thov
Skincare Ntim:Pob tshab PETG lub raj mis, hnyav-phab ntsa SAN cov tshuaj pleev ib ce, thiab cov khoom siv tshuaj pleev ib ce.
Haircare & Lub Cev Ntxuav:Multi-kab noj hniav HDPE/PP nyem lub raj mis thiab cov hlab ntim nrog tshwj xeeb snap- haum caj dab tiav.
Cosmetic Kaw:Tshaj -caps, ntsia hlau caps, ntxeev- sab saum toj caps, thiab twj tso kua mis actuator vaj tse yuav tsum tau ntau-slide actions thiab collapsing core mechanisms.
Tom qab -Kev Muag Khoom & Kev Pabcuam
Cov ntaub ntawv pob:Ua tiav daim ntawv hla tebchaws xa khoom xa tuaj, suav nrog 2D sib dhos kos duab, daim nqi ntawm cov ntaub ntawv (BOM), daim ntawv teev cov khoom seem, daim ntawv pov thawj steel hardness, thiab pwm kev sim ntsuas.
Kev them nyiaj yug Spare Parts:Standardized spare Cheebtsam (nrhiav rings, springs, ejector pins, cua sov coils, thermocouples) yog stocked thiab xa nyob rau hauv 48 teev raws li kev thov.
Tej thaj chaw deb Engineering Assistance:Yeeb yaj duab- qhia txog kev daws teeb meem ntawm - qhov chaw kho pwm, kub khiav qhov kub thiab txias kev hloov kho, thiab kev ua kom zoo rau lub voj voog.
FAQ
Q: Lub sij hawm ua tus txheej txheem rau lub raj mis kom zoo nkauj yog dab tsi?
A: Lub sij hawm siv lead ua muaj li ntawm 35 mus rau 55 hnub nyob ntawm kab noj hniav, kub khiav nyuaj, thiab xaiv hlau. Ib qho yooj yim - kab noj hniav pwm pwm yuav tsum tau 25 mus rau 30 hnub, thaum ntau- kab noj hniav pwm (32 los yog 64 kab noj hniav) yuav tsum tau 50 mus rau 65 hnub, suav nrog T1 sampling thiab qhov ntsuas qhov ntev.
Q: Koj ua li cas tiv thaiv xov flash ntawm cov ntsia hlau -caj dab lub raj mis?
A: Xov flash yog tiv thaiv los ntawm cov CNC xov milling, nruj core - mus rau -kab noj hniav concentricity alignment, thiab mechanical lock blocks uas tshem tawm txoj kab sib faib ua haujlwm nyob rau hauv kev txhaj tshuaj siab. Kaw rog yog sib phim ncaj qha mus rau qhov projected cheeb tsam ntawm threaded caj dab cheeb tsam.
Q: Koj puas tuaj yeem sib koom ua ke kub khiav tshuab los ntawm cov npe tshwj xeeb thoob ntiaj teb?
A: Yog. Peb koom tes nrog Pwm-Masters, Yudo, Incoe, thiab Synventive raws li cov neeg siv khoom tshwj xeeb, thaum tseem muab siab -kev ua tau zoo ntawm tus tswv kub khiav tshuab tsim ua kom sib npaug thermal faib thiab hloov xim sai.
Q: Dab tsi hlau yuav tsum tau teev tseg rau ntshiab PETG lossis pob tshab PMMA fwj?
A: Rau cov pob tshab pob tshab uas xav tau cov polished siab thiab tsis kam tiv thaiv corrosive outgassing, ua ntej-hardened stainless hlau xws li DIN 1.2316 los yog nqus tsev vacuum- hardened S136 yog pom zoo kom tiv thaiv nto pitting thiab tuav optical clarity nyob rau hauv ntev khiav.
Q: Cov pwm tiv thaiv li cas thaum lub sij hawm xa khoom thiab ntev - lub sij hawm cia?
A: Tag nrho cov pwm tau txais kev tiv thaiv- xeb ya raws- tshem tawm cov tshuaj tiv thaiv, raug kaw hauv hnyav- lub tshuab nqus tsev vacuum- cov hnab yas kaw, thiab tau ruaj ntseg hauv ISPM 15-raws li fumigated ntoo crates. Cov dej ntws tau ntws tawm thiab tshuab tawm nrog cov cua compressed kom tiv thaiv oxidation sab hauv.
Q: Cov ntaub ntawv dab tsi yuav tsum tau ua kom tau txais cov lus hais kom raug?
A: Xa cov ntaub ntawv 3D CAD (STEP, IGES, lossis Parasolid), xav tias yuav ntim txhua xyoo, lub hom phiaj txhaj tshuaj moulding tshuab tonnage / specifications, thiab hom resin xav tau (piv txwv li, PET, PP, SAN). Kev qhia txog kev ua kom zoo nkauj tiav (SPI cov qauv) ua kom ntseeg tau tias tsim tawm hauv 24 teev.
Cim npe nrov: Tuam Tshoj cosmetic lub raj mis pwm manufacturers, lwm tus neeg, Hoobkas
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