Pharmaceutical Ntim Box Moulds
Pharmaceutical ntim lub thawv pwm yuav tsum tau ua raws li cov qauv kev cai nruj, xoom-flash parting kab, thiab cov phab ntsa zoo ib yam -thickness tswj rau siab- ceev automated los ua ke. Ua los ntawm ua ntej-hardened corrosion-cov cuab yeej tiv taus steels, cov pwm no yog tsim los rau ntau- kab noj hniav sib txawv ntawm 8 mus rau 48 kab noj hniav nyob ntawm qhov ntev ntawm lub thawv.
Txhua pwm sib koom ua ke rau cov cua txias circuits mapped los ntawm conformal txias simulations kom txo tau lub sij hawm voj voog thiab tiv thaiv ib feem distortion. Tooling architecture haum rau cov txheej txheem txhaj tshuaj molding tshuab (ENGEL, Arburg, Haitian) nrog meej nrhiav lub nplhaib diameters thiab clamp phaj thicknesses haum rau cov neeg siv khoom xovxwm specifications.
Khoom Specifications
|
Technical Parameter |
Specification Range |
|
Siv tau Resin |
PP, PS, PETG, HDPE, SAN |
|
Cavity Range |
8 mus rau 48 Cavities (Kev cai configurations muaj) |
|
Core & Cavity Steel |
DIN 1.2316 (Pre-hardened 30-34 HRC), DIN 1.2738HH, H13 (ESR, 48-52 HRC) |
|
Pwm Base Khoom |
DIN 1.730 (P20 sib npaug) lossis LKM tus qauv qauv |
|
Kub khiav System |
Valve rooj vag lossis qhib lub tshuab nozzle (Pwm-Master, Husky, Yudo, Incoe) |
|
Ejection Mechanism |
Stripper phaj, stripper nplhaib, los yog precision ejector pins nrog tiv thaiv - cov yuam sij tig |
|
Dimensional kam rau ua |
+/- 0.015 hli ntawm qhov tseem ceeb snap- haum thiab pob khawm |
|
Cia siab rau lub neej |
1,000,000 txog 3,000,000 molding cycles (nrog rau kev saib xyuas) |
Khoom zoo
Corrosion-Resistant Tooling Steels:Kab noj hniav thiab cov phaj tseem ceeb siv ua ntej- cov hlau tsis muaj zog (DIN 1.2316) los tiv thaiv pitting los ntawm qhov chaw ntub molding thiab corrosive masterbatch additives.
Balanced Thermal Management:Cov cua txias ntawm tus kheej ib kab noj hniav tswj qhov kub ntawm qhov sib txawv hauv +/- 1 deg C, tshem tawm qhov sib txawv shrinkage thiab warping nyob rau hauv nyias- phab ntsa lub hau.
Interchangeable Core Inserts:CNC-machined split inserts siv siab-precision nrhiav datums, tso cai hloov ncaj qha rau hauv pem teb xovxwm yam tsis muaj re-machining lossis shim hloov.
Flash-Txoj kab pub dawb:CNC milling thiab profile sib tsoo ua tiav cov hlau-mus rau-hlau tiv thaiv-tawm ntawm qhov siab ntawm 0.005 hli, tiv thaiv flash ntawm cov chaw muag tshuaj thiab pob khawm.
Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Raw Material Traceability:Cov ntawv pov thawj ntawm cov khoom lag luam steel (DIN / EN cov qauv) tau khaws cia thiab muab nrog txhua qhov khoom xa tuaj, txheeb xyuas cov tshuaj muaj pes tsawg leeg thiab kuaj pom qhov tsis zoo (SEP 1921 Test Group 3, Class E).
Dimensional Verification:Coordinate Measuring Machines (CMM -} Hexagon) tshuaj xyuas cov tub ntxhais, kab noj hniav, thiab swb qhov ntev tiv thaiv 3D CAD cov ntaub ntawv kom ua siab ntev ntawm +/- 0.002 hli.
Optical Comparators & Projectors:Qhov tseem ceeb sealing npoo, lub kaum sab xis, thiab lub vojvoog hloov pauv tau txais kev txheeb xyuas qhov profile ua ntej sib dhos.
Kev sim khiav & Cpk Validation:Txhua tus pwm tau dhau 4-teev kev ntsuas qhuav tas li ua raws li 500-shot sampling khiav. Kev txhaj tshuaj hnyav, qhov ruaj khov, thiab lub voj voog rov ua dua tau nkag rau hauv daim ntawv qhia thawj zaug kuaj xyuas (ISIR).
Customization & Engineering Support
DFM & Moldflow Analysis:Cov pab pawg engineering xa cov qauv tsim rau Manufacturability cov ntaub ntawv qhia txog qhov chaw ntawm lub rooj vag, txoj haujlwm vuam kab, dab dej cim kev pheej hmoo, thiab sau lub sij hawm simulation ua ntej txiav steel.
Custom Gate Integration:Kev xaiv ntawm lub rooj vag thermal, lub rooj vag submarine, lossis ntug qhov rooj teeb tsa raws li cov kev xav tau ntawm cov tshuaj pleev ib ce thiab automated de-gating xav tau.
Interfacing Standards:Pwm lub hauv paus qhov ntev, qhov chaw clamp qhov chaw, khob- tawm ntawm lub qhov qauv, thiab cov chaw nres nkoj dej / huab cua txuas tau raug kho kom haum rau cov nroj tsuag molding xovxwm hneev taw.
Engineering Change Management:Kev tswj xyuas tag nrho taug qab txhua tus neeg siv khoom- thov kev hloov pauv geometry, hloov kho 2D tsim cov duab kos thiab 3D cov qauv qauv hauv 24 teev.
Daim ntawv thov
Blister Card Outer Cartons:Rigid yas sab nrauv ntim tsev kho mob blister packs rau khw muag khoom tis.
Daim ntawv sau npe lub raj mis ntim thawv:Kev tiv thaiv thib ob rau cov kua thiab cov khoom ntim tshuaj ntim tshuaj.
Tamper-Evident Pharma Boxes:Lub plhaub ntim ntim nrog kev sib tsoo- nyob deb ntawm kev ruaj ntseg tab kom paub meej cov khoom lag luam.
Diagnostic Kit Housings:Multi-compartment txhaj- cov thawv pwm tsim los rau cov khoom siv kuaj kuaj mob.
Tom qab -Kev Muag Khoom & Kev Pabcuam
Khoom seem pob:Txhua lub nkoj pwm nrog cov khoom siv khoom seem uas muaj cov khoom siv siab- hnav cov khoom: ejector pins, springs, O-rings, guide bushings, thiab hloov lub tshuab rhaub rau kub khiav manifolds.
Documentation Handover:Ua kom tiav cov pob kos duab kos duab suav nrog 2D daim phiaj xwm sib dhos, daim nqi ntawm cov ntaub ntawv (BOM), kub khiav xov hlau schematics, thiab steel heat- daim ntawv pov thawj kho mob.
Tej thaj chaw deb Engineering Troubleshooting:Cov pab pawg kws tshaj lij muab cov yeeb yaj kiab - qhia kev kuaj mob rau ntawm - qhov chaw molding parameter hloov kho, daws teeb meem lub voj voog tsis zoo lossis ua kom tsis txaus.
Tooling Maintenance Tracking:Cov kev saib xyuas digital cov ntaub ntawv sau txog keeb kwm kev txhaj tshuaj, lub sijhawm ua haujlwm, thiab rov ua dua - sijhawm polishing kom txuas ntxiv tag nrho cov cuab yeej siv lub neej.
FAQ
Q: Cov qib steel dab tsi pom zoo rau siab - ntim tshuaj lub thawv pwm?
A: DIN 1.2316 stainless hlau yog tus qauv rau cov kab noj hniav thiab cov cores los tiv thaiv corrosion los ntawm cov khoom hnyav polymer additives thiab ntxuav chav dej. Rau siab - hnav zawv zawg Cheebtsam, H13 steel nqus tsev vacuum-hardened rau 48-52 HRC yog siv los tiv thaiv galling ntau lab lub voj voog.
Q: Koj yuav ua li cas tiv thaiv flash ntawm nyias -phab ntsa tshuaj lub thawv hinges thiab clasps?
A: Parting kab yog precision-milled ntawm 5-axis CNC chaw nrog kaw- vojvoog cutter vojvoog them, ua raws li phau ntawv lub rooj zaum- haum siv optical stereomicroscopes. Lub kaum sab xis kaw yog khaws cia ntawm qhov tsawg kawg ntawm 5 degrees kom tshem tawm cov ntug crushing thaum clamping.
Q: Dab tsi yog lub sij hawm coj mus kuaj los ntawm DFM kos npe - tawm mus rau kev pom zoo qauv?
A: Cov txheej txheem siv lead ua lub sij hawm muaj li ntawm 35 mus rau 55 hnub nyob ntawm cov kab noj hniav suav thiab kub khiav nyuaj. Complex multi-action slider mechanisms lossis stacked pwm configurations yuav tsum tau 60 mus rau 75 hnub. Thawj qhov piv txwv (T1) thiab cov ntaub ntawv tshuaj xyuas raug xa los ntawm huab cua nthuav qhia rau kev ntsuam xyuas.
Q: Cov pwm puas tuaj yeem muab tso rau hauv cov kab ntau lawm uas twb muaj lawm?
A: Yog. Ejector phaj stroke qhov ntev, neeg hlau tshem tawm thaj tsam, thiab hluav taws xob interface plug hom (Euromap 67 lossis kev cai sib npaug) tau teeb tsa raws li koj cov nroj tsuag automation specifications thaum pib engineering theem.
Q: Dab tsi kub khiav hom tau muab tso rau hauv koj cov pwm?
A: Peb koom ua ke thoob ntiaj teb kev txhawb nqa kub khiav tshuab suav nrog Pwm-Master, Husky, Yudo, thiab Incoe, nyob ntawm thaj chaw cov neeg siv khoom nyiam thiab kev saib xyuas cov txheej txheem. Tag nrho cov kub khiav manifolds yog wired thiab kuaj ua ntej pwm xa tuaj.
Q: Yuav ua li cas txias circuits tsim los txo lub sij hawm voj voog?
A: Conformal cooling channels los yog sib sib zog nqus -drilled kauv circuits yog mapped siv CAD flow tsom xam software kom phim 3D contour ntawm lub thawv ntim. Qhov no ua kom ceev cov cua sov tshem tawm los ntawm tuab- phab ntsa cov ces kaum thiab pob khawm junctions, txo tag nrho lub sij hawm voj voog mus txog 20%.
Cim npe nrov: Tuam Tshoj Pharmaceutical Ntim Box Moulds manufacturers, lwm tus neeg, Hoobkas
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