Plastic Jar Lid Moulds
Precision- tshuab txhaj tshuaj pwm rau kev nruam, siab - ntim ntau lawm ntawm threaded kaus mom, npog lub thawv kom zoo nkauj, thiab tamper- pov thawj kaw.
Engineered nyob ib ncig ntawm ib feem geometries, resin shrinkage tus nqi (PP, PE, ABS, PETG), thiab voj voog - lub sij hawm lub hom phiaj. Tooling architecture integrates tag nrho balanced kub khiav layouts, optimized cooling circuits, thiab precision mechanical alignment locks kom tshem tawm flash, warpage, thiab xov distortion thoob plaws lab ntawm ntau lawm cycles.
Khoom Specifications
|
Technical Parameter |
Standard Specification Range |
Customization Options |
|
Cavity suav |
4, 8, 16, 24, 32 Kab |
Configured rau tshuab tonnage thiab platen loj |
|
Pwm Base Khoom |
P20, 45#, S50C |
LKM, DME, Hasco txheem daim hlau |
|
Core & Cavity Steel |
DIN 1.2316, DIN 1.2344 (H13), ASSAB S136 |
Nqus -degassed ua ntej-hardened steel (HRC 48-52) |
|
Kub khiav System |
Valve rooj vag / Qhib nozzle (Yudo, Pwm-Masters, Incoe) |
Manifold aav nrog tus kheej tswj qhov kub thiab txias |
|
Ejection Mechanism |
Stripper phaj, lub tes tsho ejection, los yog ejector pins |
Anti- cov yuam sij tig rau threaded core alignment |
|
Txias System |
Optimized kauv thiab baffle circuits |
Beryllium tooj liab ntxig rau hauv siab - tshav kub |
|
Cia siab rau lub neej |
1,000,000 rau 5,000,000 txhaj tshuaj |
Nyob ntawm qib steel thiab kev kho lub sijhawm |
|
Tshuab Compatibility |
Kab rov tav presses (50T txog 350T) |
Tie- qhov sib nrug ntawm qhov bar, nruab hnub nrig, thiab qhov ntsuas lub vojvoog nozzle |
Khoom Zoo
Optimized Thermal Balance:Kev ywj pheej cua txias raws li nyob ze rau ntawm phab ntsa kab noj hniav txo cov thermal gradients, txiav lub sij hawm voj voog los ntawm 15% mus rau 25%.
Xov Integrity:Unthreading mechanisms siv precision gearboxes los yog collapsible cores matched rau lub caij nyoog xov pitches, tiv thaiv galling thaum tsis siv neeg cap ejection.
Parting Line Longevity:CNC siab-ceev milling ua tiav qhov sib npaug ntawm qhov ntev ntawm 0.01 hli, tshem tawm flash thiab txo qhov kev ua haujlwm thib ob.
Interchangeable Inserts:Core thiab kab noj hniav inserts yog precision- hauv av rau kev hloov ceev yam tsis muaj tag nrho cov cuab yeej disassembly.
Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Raw Material Verification:Ultrasonic kuaj thiab cov ntaub ntawv hardness daim ntawv pov thawj (HRC) archived rau tag nrho cov imported steel blocks.
Dimensional soj ntsuam:CMM thiab optical projection xyuas cov tub ntxhais profile thiab pin qhov chaw nyob hauv +/- 0.005 hli (cov ntaub ntawv piv txwv muab).
Assembly Clearance Checks:Blueing tests guarantee >= 85% thaj chaw tiv tauj ntawm cov kab sib faib thiab zawv zawg haum.
T1 Kev Ntsuas Kev Ntsuas:Yam tsawg kawg 4-teev nruam qhuav voj voog thiab resin khiav. Cov ntawv ceeb toom qhov ntev, cov ntawv ntsuas siab, thiab 30 cov qauv xa tuaj nrog pwm.
Customization & Engineering Support
DFM Report
Muab xa tuaj rau hauv 48 teev ntawm STEP / IGES tau txais, npog cov kaum sab xis, phab ntsa thickness variations, rooj vag qhov chaw, thiab dab dej cim kev pheej hmoo.
Pwm Flow Analysis
Simulation kwv yees sau cov qauv, cov kab txuas, cov cuab yeej cua, thiab ntim ntim ua ntej txiav steel.
Rov qab Engineering
Cov qauv ntawm lub cev lossis lub kaus mom puas tau luam tawm ntawm optical 3D scanners los tsim kho cov cuab yeej geometry thiab xov specs.
Daim ntawv thov
Khoom noj & dej haus
Dav - lub qhov ncauj hub, cov thawv ntim khoom noj, cov txiv laum huab xeeb lub hau, thiab cov khoom siv mis (PP, HDPE).
Tshuaj pleev ib ce & Kev kho tus kheej
Cov rhawv zeb, cov thawv tshuaj txhuam, cov tshuaj pleev lub kaus mom, thiab cov ntsia hlau kaw uas xav tau SPI A2 / A3 polish.
Pharmaceuticals & Tshuaj
Cov menyuam yaus- tiv thaiv kaw, tamper- pov thawj cov ntsaws ruaj ruaj, thiab qhuav hmoov ntim cov hau.
Tom qab -Kev Muag Khoom & Kev Pabcuam
Khoom Muag Khoom Pob
Cov khoom siv pub dawb muaj xws li ejector pins, springs, cua sov cov ntsiab lus, thiab lub taub hau ntawm lub taub hau.
Cov ntaub ntawv xa tuaj
USB tsav uas muaj 2D sib dhos kos duab, 3D qauv qauv, pneumatic schematics, thiab daim ntawv pov thawj steel.
Kev Pabcuam
Video diagnostic txhawb rau kev hloov kho lub voj voog thiab cov lus nug txog kev saib xyuas. Ntawm - qhov chaw xa khoom muaj nyob ntawm qhov kev pom zoo.
FAQ
Q: Yuav ua li cas koj tiv thaiv flash ntawm threaded hub hau pwm dhau mus ntev?
A: Parting kab yog precision-machined ntawm siab- CNC milling ceev, ua raws li phau ntawv lub rooj zaum -fitting thiab blueing xeem. Locking taper alignments ntawm pwm puag absorbing quab yuam los tiv thaiv kev sib cais nyob rau hauv siab txhaj tshuaj.
Q: Lub sij hawm ua tus txheej txheem los ntawm DFM kev pom zoo rau T1 sim yog dab tsi?
A: Cov cuab yeej txheem siv sijhawm 35 mus rau 50 hnub, nyob ntawm cov kab noj hniav thiab qhov kub khiav nyuaj. Complex multi-kab kab noj hniav pwm nrog automated unthreading yuav tsum tau 45 mus rau 60 hnub. Daim ntawv qhia ntxaws ntxaws Gantt tau tshaj tawm tom qab DFM kos npe -tawm.
Q: Koj cov pwm puas tuaj yeem haum cov tshuab txhaj tshuaj molding uas twb muaj lawm hauv peb qhov chaw?
A: Yog. Xovxwm specifications-clamp tonnage, platen dimensions, khi-bar spacing, siab tshaj plaws nruab hnub nrig, nozzle vojvoog, thiab locator ring inch- raug txheeb xyuas thaum lub sij hawm DFM kom ntseeg tau tias kev poob ncaj qha- nyob rau hauv compatibility.
Q: Dab tsi kub khiav hom koj ua ke?
A: Yudo, Pwm-Masters, Incoe, thiab Husky, xaiv raws li cov neeg siv khoom tshwj xeeb thiab muaj kev pabcuam hauv cheeb tsam. Cov tswj ntsuas kub tau sib phim rau ib qho chaw manifold.
Q: Koj yuav ua li cas thiaj li ua tau cov resin shrinkage variations nyob rau hauv siab -precision hau?
A: Cov ntsiab lus Shrinkage yog suav nrog kev ntsuas MFI tshwj xeeb rau qib qib resin. Qhov ntev ntawm kab noj hniav yog qhov tseeb- ua haujlwm nrog cov phiaj xwm loj tshaj plaws kom ntseeg tau tias cov khoom ua tau raws li cov ntawv luam tawm.
Q: Dab tsi yog cov khoom ntim export thiab xeb tiv thaiv cov qauv koj siv?
A: Pwm raug ntxuav, coated nrog cov tshuaj tiv thaiv- xeb, qhwv hauv lub tshuab nqus tsev, thiab ruaj ntseg hauv ISPM 15-raws li fumigated ntoo crates nrog desiccant packs thiab cov ntaub ntawv tsis muaj dej.
Cim npe nrov: Tuam Tshoj yas hub hau moulds manufacturers, lwm tus neeg, Hoobkas
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